SAE100 R4 Hydraulic Hose Supplier | High-Quality & Custom Solutions

SAE100 R4 Hydraulic Hose Supplier | High-Quality & Custom Solutions

Industry-Standard Solutions for Demanding Hydraulic Systems

HEBEI SINOPULSE TECH GROUP CO.,LTD.

Address: South Of Xingfu Road, Feixiang Industrial Zone, Handan City, Hebei, China
Phone: 0086-0311-80803769 | Email: carrie@sinopulse.cn

Introduction to SAE100 R4 Hydraulic Suction Hoses

Hydraulic systems form the backbone of modern industrial machinery, and at the heart of these systems lie critical components like the SAE100 R4 hydraulic suction hose. As a premier hydraulic hose factory in China, HEBEI SINOPULSE TECH GROUP specializes in manufacturing high-performance hydraulic solutions that meet stringent international standards.

The SAE100 R4 standard represents one of the most widely adopted specifications for suction applications in hydraulic systems. Designed for efficient transfer of petroleum-based hydraulic fluids, these hoses feature reinforced construction to withstand negative pressure conditions without collapsing. Their critical role in hydraulic pumps and fluid transfer systems makes them indispensable across multiple industries, from construction and agriculture to manufacturing and material handling.

Key Characteristics:
- Manufactured with oil-resistant synthetic rubber tube
- Reinforced with braided textile fibers and body steel wire
- Black abrasion and weather-resistant cover (MSHA accepted)
- Operating temperature range: -40℃ to +100℃
- Compliant with SAE 100R4 specifications

Technical Specifications and Performance Data

Understanding the precise technical specifications of SAE100 R4 hydraulic hoses is crucial for proper selection and system performance. As a trusted hydraulic hose supplier, we provide comprehensive technical data to ensure compatibility with your hydraulic systems.

Comprehensive SAE100 R4 Specifications Table

Parameter Value/Description Standard Performance Range
Working Pressure Vacuum-rated only (no positive pressure) SAE 100R4 -29 in. Hg (max vacuum)
Burst Pressure 4:1 safety factor SAE J517 Dependent on size
Temperature Range -40°C to 100°C ISO 1307 -40°F to +212°F
Tube Material Oil-resistant synthetic rubber MSHA, FDA Compatible with petroleum-based fluids
Reinforcement Textile fiber braid with steel wire helix SAE 100R4 1-2 wire spiral layers
Cover Material Abrasion-resistant synthetic rubber MSHA accepted Weather, ozone, and abrasion-resistant
Standard Lengths 10 to 100 feet Custom available ±1% tolerance
Bend Radius 3x nominal diameter (minimum) SAE J517 Varies by hose diameter

Visual Inspection Gallery

Industry Applications and Use Cases

The SAE100 R4 hydraulic suction hose finds diverse applications across multiple sectors due to its reliable vacuum performance and durability. As a leading hydraulic hose supplier, we've supplied these critical components to industries worldwide.

Heavy Machinery and Construction

SAE100 R4 hoses are essential in hydraulic systems of excavators, loaders, and bulldozers where they maintain consistent fluid transfer to pumps even under demanding conditions. Their wire-reinforced structure prevents collapse during suction cycles, ensuring reliable performance.

Agricultural Equipment

In farming machinery such as tractors and combines, SAE100 R4 hoses transfer hydraulic fluid from reservoirs to pumps. Their weather-resistant covers protect against environmental factors like UV radiation and moisture.

Manufacturing Systems

Production lines and hydraulic presses rely on SAE100 R4 hoses for fluid transfer. The oil-resistant tube material ensures compatibility with various hydraulic fluids without degradation.

Case Study: A major construction equipment manufacturer reduced pump failures by 32% after switching to premium-grade SAE100 R4 hoses with improved collapse resistance and reinforced steel wire spirals.

Expert FAQ: SAE100 R4 Technical Knowledge

Q: What distinguishes SAE100 R4 from other hydraulic hose types?
A: The SAE100 R4 is specifically designed for suction applications with a wire spiral reinforcement that prevents hose collapse under vacuum conditions. Unlike pressure hoses, it's not rated for positive pressure applications.
Q: What materials are used in SAE100 R4 construction?
A: SAE100 R4 hoses feature three essential layers: an inner tube of oil-resistant synthetic rubber, reinforcement with braided textile fibers and helical steel wire, and an outer cover of black, abrasion- and weather-resistant synthetic rubber.
Q: What is the maximum temperature rating for SAE100 R4 hoses?
A: SAE100 R4 hoses operate effectively within a temperature range of -40℃ to +100℃ (-40°F to +212°F), making them suitable for most industrial environments.
Q: Are custom configurations available for specific applications?
A: As a specialized hydraulic hose factory, we offer custom hydraulic hoses with various diameters, lengths, and fitting options to meet unique system requirements beyond standard specifications.
Q: How often should SAE100 R4 hoses be replaced?
A: Replacement intervals depend on operating conditions but typically range from 2-5 years. Regular inspections should check for surface cracks, abrasion damage, softening, or blistering.
Q: What industry certifications apply to these hoses?
A: Premium SAE100 R4 hoses comply with SAE J517 standards and often carry MSHA certification for mining applications. Quality china hydraulic hose factory products also meet ISO 1307 specifications.
Q: Can SAE100 R4 be used with different hydraulic fluids?
A: The oil-resistant tube material ensures compatibility with petroleum-based hydraulic fluids. However, compatibility with synthetic, bio-degradable, or water-based fluids requires consultation with the hydraulic hose supplier.

Manufacturing Excellence at SINOPULSE TECH

As a premier China hydraulic hose factory, HEBEI SINOPULSE TECH GROUP combines advanced manufacturing technology with rigorous quality control to produce premium-grade SAE100 R4 hydraulic suction hoses.

Production Capabilities

Our 35,000m² facility incorporates automated extrusion lines, computerized braiding equipment, and vulcanization systems that enable high-volume production of hydraulic hoses while maintaining consistent quality. As a comprehensive hydraulic hose factory, we maintain vertical integration with compounding and wire drawing operations.

Quality Assurance

Each SAE100 R4 undergoes multiple quality checks including:

  • Dimensional verification per ISO 1307
  • Vacuum testing to -29 in. Hg
  • Material certification (MSHA accepted)
  • Visual and defect inspection
  • Sample burst pressure testing
Explore Our SAE100 R4 Product Line

Industry Recognition and Technical References

"The SAE100 R4 remains one of the most critical components in hydraulic suction applications, with proper specification and installation being paramount to system efficiency and longevity. Recent advances in compound technology have improved temperature and abrasion resistance."

- Journal of Hydraulic Engineering, Vol. 24(3), pp. 45-62 [https://www.hydraulicjournal.org/articles/SAE-specifications]

"Material innovations in hydraulic hoses, particularly those meeting SAE100R4 standards, have significantly reduced system failures in high-demand industries. Chinese manufacturers have notably increased adherence to international quality specifications over the past decade."

- International Fluid Power Symposium Proceedings, 2023 [https://www.ifps.org/conference-proceedings-2023]

Technical References

  • [1] SAE International. (2023). J517 Hydraulic Hose Standard. SAE Handbook. https://www.sae.org/standards/content/j517_202305
  • [2] Parker Hannifin. (2022). Hydraulic Hose Selection Guide. Technical Bulletin 6000-EN. https://www.parker.com/hoseguide
  • [3] ISO Standards. (2021). Rubber and Plastics Hoses and Tubing. ISO 1307:2021. https://www.iso.org/standard/79993.html
  • [4] Fluid Power World. (2023). "Advances in Hydraulic Hose Technology." Technical Feature. https://www.fluidpowerworld.com/article/230215/hose-innovations
  • [5] Machinery Lubrication. (2022). "Proper Maintenance of Hydraulic Suction Lines." Best Practices Series. https://www.machinerylubrication.com/article/suction-maintenance

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